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RMS Max roller conveyor system

The flexible solution for particularly heavy workpieces

 

RMS Max is a further development of the RMS roller assembly system and can transport workpieces three times as heavy as the latter, namely up to a weight of 1000 kg per linear meter. The workpiece carriers are guided through the side profile; the guide width can be customized thanks to the split conveyor rollers.

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The solution, also known as a workpiece carrier transfer system, is based on heavy-duty accumulation rollers that allow free circulation for assembly, testing and processing tasks. The workpiece carriers can be accumulated and buffered, and manual workstations can also be easily integrated into the conveyor line. 

The system ensures a smooth material flow and can be flexibly adapted to the respective requirements thanks to its modular design. It is ideal for use in production lines, assembly technology and factory automation where particularly heavy workpieces are involved. Examples include motors or battery modules - and anything else that fits on the footprint of a Euro pallet.

Important features at a glance

 

Workpiece carrier

  • Sturdy workpiece carrier frame made of anodized aluminium profile
  • Workpiece carrier plate can be manufactured to customer requirements
  • Centering bushes for precise positioning
  • Replaceable slide rails made of UHMW

Rollers 

  • Stowable friction roller
  • Easily adjustable accumulation pressure
  • 4 precision ball bearings per accumulation roller

Drive units

  • Standard geared motor
  • Automatic chain tensioning
  • Transparent guard for easy maintenance
  • Reversible version for more flexibility

Lifting and positioning unit

  • Stably guided and pneumatic lifting and positioning unit

Separating stop

  • Pneumatic or electric separating stops with damping
  • Low-noise and soft stopping of the workpiece carriers

RMS and RMS Max in comparison

Below you will find a comparison between the RMS and RMS Max systems. Our customer advisors will be happy to answer any further questions you may have!

 RMSRMS Max
FIELDS OF APPLICATIONHeavy and large components e.g. engines, gearboxes, axles, silencers, heat pumps etc.Particularly heavy and large components e.g. truck engines, gearboxes, rear axles, battery packs etc.
LOADSup to 350 kg/WTup to 1.000 kg/m
GUIDING WIDTHSStandard 400, 500, 600 mm≥ 600mm, freely selectable with split rollers
LENGTH OF WORKPIECE CARRIERS400 mm to 2000 mm600 mm to 2.500 mm
STANDARD ROLLER DIVISION60, 120, 180 mm75, 150mm
ROLLER DIAMETER50 mm60 mm
LENGTH PER DRIVEup to 9 mup to 9 m
LOAD PER DRIVEup to 1.200 kgup to 6.000 kg
SPEEDSup to 15 m/minup to 9 m/min
ACCUMULATION OPERATIONAccumulation rollers with internal frictionAccumulation rollers with internal friction
DRIVE E-motor, tangential chain/accumulation roller E-motor, tangential chain/accumulation roller